Technomak with an experienced team operating within an ISO 9001 quality management program provide precision manufacturing, quality products and complete technical support on all their skid, packages, and modular solutions. Fully custom engineered solutions to suit customer specific requirements, these solutions use state of the art design technology and industry recognized and approved principal components along with precision manufacturing to produce a world class product.
Technomak provides complete design and engineering of metering skids including its turnkey construction, manufacture, testing and commissioning.
The primary function of a metering skid is to measure liquid or gas product’s which output through it. Built on a steel structural framework, the skids are fabricated and fully tested in Technomak facilities prior to being shipped and assembled on site.
These skids contain pipe networks, process equipment, instrumentation, electrical equipment, control & automation equipment, cabling etc. which can all be interfaced to the main plant.
Water is used extensively by the oil and gas industry for cooling, injection, and utility purposes. Sea water requires specific filtration to protect downstream equipment and subsurface formations from contamination and operationally detrimental reactions.
Technomak provides industry-leading seawater filtration performance and operational reliability through its strainer skids.
Technomak ensures that designs are optimized, filters & equipment’s are selected from industry proven manufacturers, construction is performed by highly skilled workforce and a stringent test procedure is adopted prior to delivering a superior quality product.
Sodium Hypochlorite skids are automatic chlorination systems that monitor flow rate and chlorine residuals and inject hypochlorite (liquid chlorine bleach) at a precise dosage.
These systems are used to automatically maintain chlorine residuals in storage tanks, small distribution systems and in a multitude of commercial and industrial applications.
Technomak, delivers such units complete with preassembled equipment, piping, instrumentation, electrical wiring, and these units are pre-tested at Technomak facilities prior to delivery on site.
Due to its compact design, these units can also be installed in existing plants with limited space availability.
High Integrity Pressure Protection Systems (HIPPS) is a safety instrumented system with high safety integrity to protect equipment against exceeding their design parameters.
These are systems which provide safety from hazards which could arise from the catastrophic release of flammable, toxic, and explosive chemicals due to unplanned over-pressurization.
Technomak’s HIPPS systems provide site safety by automatically bringing dangerous processes to a safe state within a defined safe time thus protecting site personnel, the environment, and valuable production assets.
At Technomak, these skids are designed and implemented by certified (by TUV Rheinland/TUV Sud) functional safety engineers using standards defined in IEC 61508 and IEC 61511.
Desalter for crude oil processing is designed to protect the downstream equipment. The crude oil contains undesirable contaminants which include water (brine containing various amounts of salts) and insoluble solids such as sand, silt and crystalline salts.
Fortunately, these undesirable impurities are heavier than crude oil and can be reduced to acceptable levels when the water content is reduced to the minimum.
Desalter provides efficient separation of undesirable impurities, suspended in crude feedstocks. Technomak provides turnkey design, fabrication, testing and commissioning of the complete Desalter skids.
Natural gas, Process Gas or any other produced gas does not automatically meet a client’s transportation or storage specifications and requirements. Wet Gas causes hydrate formation and corrosion of pipelines.
Technomak offers treatment packages for removal of entrained and dissolved water from natural and process gas. Technomak provides turnkey feed pump skid solutions for Glycol-based Dehydration and Molecular Sieve-based Dehydration systems.
These systems systemically increase pipeline efficiencies. Technomak provides custom built dehydration systems which are fully tested and ready to be commissioned.
According to the site restraints, Technomak supplies autonomous solutions for crude oil heating with indirect water bath heaters or through fire tubes upstream of the separate sections.
The heater applications cause controlled Fouling of the crude. Heating of the crude oil thus reducing coking of the process tubes. A uniform heating greatly reduces tube hot spots and prevents scorching of the crude oil.
Technomak supplies bespoke crude heater skids designed as per the requirements and completely mounted and tested on structural steel skids.
Technomak designs, builds, and commissions systems that quickly, efficiently, and cost-effectively treat produced water for Oil Gas production facilities.
Systems are designed to cover Primary, Secondary and Tertiary Treatment processes. These Water Skimmers have mechanical coalescing devices and provide long residence times during which coalescence and gravity separation can occur which enhances the separation of Oil and Produced Water.
Technomak ensures to design and supply a system that meets your needs and surpasses environmental constraints, while maximizing the income from the oil/gas field assets.
The Chemical Injection Package serves the purpose of injecting a precise and accurate amount of chemicals into a system with the required back pressure, either continuously or intermittently.
Technomak designs, manufactures, and supplies custom-built injection systems for a broad range of process applications, including production processes, produced water treatment and hydrate control in pipelines and wells.
Technomak supplies a turnkey integrated package which includes the likes of tanks, pumps, valves, instrumentation, electrical, control system etc. Technomak’s skid solutions are cost effective, space optimized and plug & play.
Dosing Skid Systems (DSS) are designed to feed liquid chemicals from a supply source (usually tank or drum) to an injection point.
The injector is a small-dose individually fabricated pump which can be regulated to dispense chemicals at a specified rate.
Some of the known applications are the controlling of hydration in oil and gas pipelines and in the treatment of wastewater by injecting treatment chemicals directly into boilers without losing the effect of water under pressure.
Technomak provides turnkey design & engineering of such systems along with complete fabrication, testing and commissioning.
Technomak designs and manufactures Mud Gas Separators as per ASME standards to capture and separate large volumes of free gas within the drilling fluid.
Technomak manufactures all types of separators including closed bottom type, open bottom type or float type. When contaminated mud is routed into the separator, it flows downward successively over each baffle plate.
The gas then is forced to flow through a line, venting to a flare. These units are built to withstand hazardous and toxic gases and hence are coated with corrosion-resistant epoxy which ensures extended life.
If produced gas is left untreated before entering the combustion chamber of gas driven generators, it can result in major damage through the entry of even small amounts of liquids and/or solids or over-pressurized gas.
Technomak systems are designed to protect gas-fueled engines and turbines from over-pressure, liquids, solids, and aerosols.
At Technomak we take special care of the temperature, pressure, solid removal, condensate &water removal in a fuel gas package and hence reducing the pressure, scrubbing, filtering, cooling and/or heating the gas ensures that clean and dry gas is delivered to the combustion chamber at the required pressure and temperature.
Treatment of produced water is an effective option for produced water handling. There are several ways of removal of hydrocarbons and/or suspended solids from the produced water.
Technomak’s produced water packages use Induced Gas Flotation – for removal of both emulsified oil droplets and fine solids particles;
Deoiling hydrocyclones – for removal of free and dispersed oil and grease; Desanding hydrocyclones – for removal of sand and solids; Corrugated plate interceptors – for bulk removal of large oil and solid particles;
Compact floatation unit – for multipleseparation technologies including cyclonic and flotation principles delivering enhanced oil separation with a reduced footprint and low pressure drop.
Technomak’s seawater electro-chlorination systems typically consist of a core electrolyser cell arrangement with associated transformer/rectifier, dosing pumps, storage tanks and process piping.
The system produces in-situ, a dilute, safe solution of sodium hypochlorite for direct injection into the seawater circuit.
Technomak’s years of experience in designing and assembling equipment for flow assurance ensures an in-depth knowledge on the application along with an optimized design.
Our systems include clean Concentric Tubular Electrode design which does not require acid washing or other electrode cleaning methods.
Technomak can deliver a seawater electro-chlorination system as part of an integrated solution, thus reducing onsite installation and commissioning time.
The mixed media filtration packages at Technomak covers Pre-filtration of disinfection equipment; Preparation for microfiltration and ultrafiltration; Swimming pool filtration;
Groundwater purification; Separation processes in which flocculants are used and Water treatment plants. These packages are suitable for various filter media (active carbon, neutralization media etc.)
Technomak uses the Microfloc pioneered mixed media technology, which has become the industry filtration standard.
The packages supplied by Technomak uses three or more granular materials of differing size and specific gravity as the progressive coarse-to-fine mixed media produces superior quality finished water.
These packages are designed and delivered on a turnkey basis right from design to fabrication and commissioning of these systems.
Surge vessels are important assets in the water treatment process, though incorrect maintenance and management can lead to issues which can cost the water industry heavily through burst pipes, structural damage, negative pressures, and colossal water wastage.
Negative pressure also directly contravenes Drinking Water Inspectorate (DWI) legislation due to the risk of contamination.
Technomak’s has several years of experience inthe design of surge systems and thus ensures compliance to Product Equipment Directive & ASME regulations.
The Technomak systems provides reduced water leakages, pipeline fatigue and bursts analysis thus minimizingthe risk of contamination in potable water pipes. It also accommodates variable pumping regimes without dumping compressed air.
Technomak’s Skid Mounted Pressure Vessel Packages are engineered and manufactured to incorporate client specific requirements.
These systems are tested for their full functionalities before delivering to site for final installation and commissioning.
These packages integrate the functions of regulating, metering, monitoring, tele-metering, remote control, noise elimination, odorizing, heating, and safety protection to name a few functionalities.
The benefits of these Pressure Reduction Skids include compact structure, safety gas supply, total functionalities incorporated, robustand a lower investment.
The skid mounted packages include chemical Injection systems; Test Separator Package; Flare Knock Out Drums; Degassing Vessels; Inlet Manifolds and Produced Water Treatment packages
Pre-Assembled Units (PAU) Modules:
Fully assembled and pre-commissioned multi-disciplined Process Modules incorporating tagged equipment, and all structural steel, piping, fireproofing, insulation, electrical and instrumentation that lies within the module boundary.
Pre-Assembled Piperack (PAR) Modules:
Fully assembled piping modules includes major piping, steel structures, electrical and instrument cable trays, fireproofing and insulation that minimizes piping fabrication at site. These modules are suitable for main process pipe racks as well as off-site and utility pipe racks.
Pre-Assembled Manifold (PAM) Modules:
Fully assembled manifold modules includes major valves, piping, steel structures, tagged Electrical & Instrumentation items, cable trays, fireproofing and insulation.
Modular Furnaces and Modular Reformer Package:
Refinery, Petrochemical and Fertilizers packages can be offered in Modular construction to minimize site work and risks involved in working at height.
Technomak is a global leader and provider of choice for total intelligent water management solutions.
Technomak provides customized, comprehensive and advanced solutions across the full spectrum of the industry;
from clean to dirty water; desalination and reuse; industrial solutions (up to hyper pure water); investing into water and wastewater assets; and structuring both Greenfield and Brownfield schemes under project finance structures.
The Group also provides custom alternative energy development and management solutions for utilities and corporations looking to uphold sustainable operations through generating clean, emissions-free energy.
Technomak provides various solutions including Distillation, De-ionization, Membrane filtration (reverse osmosis or nanofiltration) and Electrodialysisto name a few.
Technomak offers innovative and site-specific filtration and separation solutions that help ensure integrity and purity all along the entire production continuum which is the upstream, midstream, and downstream businesses of the Oil & Gas Industry.
Adopting the industry best practices for design and manufacture, Technomak provides comprehensive solutions in Filtration Technologies which include complete turnkey delivery of solutions in Hydraulic and Lube Oil Filtration; Fuel, Oil, Air and CCV Filtration; Compressed Air and Gas Treatment;
Nitrogen Generation; Process/Liquid Filtration; Water makers. These solutions are developed bespoke to a client requirement, integrated on a skid or in situ with highly qualified engineers and quality equipment.
Technomak provides proven business solutions and comprehensive expertise in the field of green anode paste plants.
Technomak is committed to continuously developing equipment and engineering for its customers’ production plants, enhancing the production process, and taking care of the entire delivery life cycle.
Technomak’s paste plant solutions are designed for excellent reliability, availability, and superior quality.
They are based on highly efficient anode-forming technology that uses vibrating compactors to produce high-quality anodes with consistent properties and low variability.
Technomak has several years of experience in implementing such plants on a turnkey basis and uses state of the art technology to deliver a comprehensive solution to its clients.
Technomak has several yearsof experience as a global provider of end-to-end water treatment solutions for a variety of industries.
The revolutionary and modular designs are highly customizable and can meet short delivery periods. With a modular design, & using the latest in low pressure,
high efficiency membranes,this state-of-the-art skid mounted reverse osmosis models provide the lowest possible operating costs whilst producing reliable high-quality RO water.
The unit is manufactured using fully corrosion resistant materials such as duplex stainless steel has an optimized footprint and is skid mounted to allow ease of installation and commissioning either onshore or offshore.
Technomak’s Multiple Effect Distillation Evaporator (MED’s) process is designed to produce distilled water with steam or waste heat from power production or chemical processes, and/or to produce potable water.
These are suitable to treat brackish and seawater and able toproduce boiler feed water with less than 10 ppm TDS.
These evaporators are in superior in quality and has high availability and reliability with guaranteed lower total dissolved solids. The designs are flexible with load-following capabilities.
These MED’s are highly efficient with optional utilization of low-cost waste heat energy sources. The units are factory built ready to be installed on site.